Blow molding large industrial parts: single-layer and multi-layer configurations with Parison Transfer Technology. |
For the production of many large blow-molded parts, Uniloy Milacron
offers parison transfer technology UMC.PT as the most cost-effective
and energy efficient process. Virtually indispensable whenever
an excellent multi-layer distribution is demanded, the continuous
extrusion process with parison transfer technology also represents
an excellent alternative to the more traditional accumulator head
process for many single layer applications.
The UMC.PT 85-D double station is the latest
machine delivered combining this technology with a multi-layer
continuous extrusion process: it is designed for multi-layer extrusion
of large parisons (3-layer for packaging applications such
as drums, up to 6-layer for the production of fuel tanks).
The clamp unit is 85 metric tons, but bigger clamps are available – already
proven by many years of service in the field on accumulator heads
machines: 120 tons as a standard for fuel tanks or IBCs, and 170
tons for the most demanding applications
Unlike most competitors’ models of the same
size and for the same applications, the UMC.PT 85-D features
stationary clamps units: the parison is captured at the extrusion
head and transferred into the mold cavity by a robot with grippers.
There is no need to shuttle a huge mass at every cycle (clamp unit
+ mold can easily weigh over 25 tons), when the same result can
be achieved by moving the parison with an efficient all-electric
device like a 6-axis robot.
The huge reduction of the masses moved at every cycle is the
reason of the small power requirement of the UMC.PT 85-D,
resulting in a dramatic energy saving. Another significant benefit
is the elimination of wearing due to the clamp unit’s movement.
Moreover, with stationary clamps some components are not needed
(cables chains, hydraulic hoses chains, etc.), resulting in better
machine accessibility, easier maintenance and better cleanliness.
A second 6-axis robot is located on the upper deck
in a central position, to take out the blown parts alternatively
from each mold and deliver them to a single finishing station. This
configuration allows a significant reduction of the machine footprint,
and eliminates the hindrance caused by conveyors around the machine.
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