Precise, High Speed Rack and Pinion Clamp
POWERLINE All-Electric injection molding machines
High Speed Clamp |
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Rack and Pinion Clamp Drive |
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- Sizes from 440 to 1125 tons
- Rack-and-pinion clamp for high-speed, quiet operation
- Ultra precision, reliable and repeatable to 0.001”
- Advanced digital motor-drive-control interface
- Lower inertia & increased response from air-cooled AC servos.
- Hydraulic-free operation - No hydraulic system failures. Cleaner operation.
- Durable, balanced fully mechanical power train.
- Precise Clamp Control: 6-step profiling of clamp close and mold protect ensures optimum operation of the clamp and accommodates multiple plate molds.
- MOLDGUARD™ Most sensitive full-stroke mold protection
Ejection Perfection
- High performance, durable Rollerscrew ejector design
- No ball screws, ball screw timing or breakage
- Rotate the nut, not a screw, for improved cleanliness
- High-speed options – up to 15.75 inches/sec
- Eject-on-the-fly is standard
- Easier accessibility to knock out rods
- Fewer components, more reliable
- EJECT GUARD™ Protects machine and mold eject mechanism from high-force eject conditions. Greatly reduces ejector pin/mold damage .
Precision Processing Features
POWERLINE All-Electric injection molding machines
Efficient, precise and rugged injection rollerscrew operation is designed specifically for injection molding applications. Interchangeable screw/barrel combinations and screw torque/speed selections are available for full process versatility.
- Shot capacities from 8 oz (34,800 psi) to 54 oz (20,600 psi)
- Variable speed/torque adaptation for extra processing flexibility
- Interchangeable barrel / screw sizes
- True melt pressure feedback for optimum resolution and control
- Easy access for maintenance and cleaning
Two-Stage Injection Unit For High Throughput Applications
POWERLINE All-Electric injection molding machines
- Shot sizes from 30 oz (35,000 psi) to 195 oz (17,800 psi)
- Shot size versatility: 2% to 95% shot capacity
- Improved residence times by varying extruder diameter without affecting shot size, rate, or pressure
- Separate plasticizing and injection functions. Adds molding capability and flexibility.
- Generates higher injection rates, pressures and volumes with smaller, more precise electromechanical drives.
- Long stroke for improved resolution and repeatability
- Improved melt quality: Consistent L/D; each pellet sees same heat and screw length.
- Ultimate screw versatility: GP; Powermelt TM Barrier; Wear Star; Barr ET; Barr VBET; Klearstar; and engineering material capable
- Up to 1200 lb/hr throughput capability.
- Adaptable extrusion-to-injection technology such as screen changers and compounding.
Two-Stage Injection Unit |
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Extruder and Injection Drives |
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Melt Cross-Over |
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Melt Cross-Over Diagram |
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POWERLINE Packaging Power
POWERLINE All-Electric injection molding machines
POWERLINE is the only all-electric machine capable of outperforming a hydraulic hybrid in packaging applications. Features:
- Extra support inside platen area for skate pads
- Extra vertical clamp support for stack molds
- Accumulator assist, high speed injection
- Nozzle shout-off valve
Precision Control Technology For All Applications
POWERLINE All-Electric injection molding machines
MOSAIC Control
- 15-inch diagonal screen
- TFT flat panel
- Touch Screen (analog, resistive)
- Dual Intel processors
- Swing arm mount
- IP65 protection (against dirt and contaminants)
MOSAIC Operator Screens
- Screen layouts are clear, concise and easy to understand.
- Direct Group Access keys for quick machine setup.
- Pop-up keyboards for data and text entry.
- Drop down selection boxes for choosing items from a list.
- Lighted On/Off buttons.
- Choice of Language and Units of Measurement.
