Ferromatik Series


Ferromatik Series, the new modular injection molding machine group


Description

Ferromatik Series is the new modular injection molding machine group available in servo or all-electric formats, allowing you to customize a machine to your needs. With machines in 9 different sizes, Ferromatik Series offers fast, quiet operations, short cycle times and exceptional energy savings.

The high-capacity linear bearings and structural integrity of the machine bed ensure precision guidance of the moving platen, even with heavy molds. The swiveling injection unit allows for easy screw replacement, and Ferromatik Series is flexible enough that it can be upgraded and retrofitted easily as your needs change.

Ferromatik Series

Specification

Models

METRIC

Ferromatik Series
Model/Tonnage
Injection Weight
Max Range
Mold Opening
Stroke
Ejector Force
electric/hydraulic
Min. Mold
Installation Height
Platen
Size
Tie Rod
Clearance
g mm kN mm mm mm
F 120 45 – 357 400 40 / 40 150 640 x 640 470 x 470
F 160 77 – 618 450 40 / 65 200 710 x 710 520 x 520
F 220 123 – 981 500 40 / 65 250 780 x 780 570 x 570
F 280 183 – 1,464 550 85 / 100 250 920 x 920 660 x 660
F 360 261 – 2,084 660 85 / 100 250 1,070 x 1,070 780 x 780
F 430 618 – 2,859 750 100 / 300 300 1,150 x 1,150 825 x 825
F 500 981 – 3,805 860 110 / 170 350 1,260 x 1,260 920 x 920
F 580 1,464 – 5,584 920 110 / 170 400 1,400 x 1,400 1,020 x 1,020
F 650 1,464 – 5,584 1,030 137 / 170 400 1,520 x 1,520 1,120 x 1,120

Specs

Clamp

  • Servo-driven 5-point toggle with electric or hydraulic driven ejector.
  • The Ferromatik Series will be available in nine clamping force sizes from 1.200 to 6.500 kN.

Controls

Precision Control Technology For All Applications
The MOSAIC Control is the high- performance control system that controls and communicates all machine functions and related parts producing processes. MOSAIC Control provides improved reliability, performance, and user- friendliness to keep your process in control.

  • Individual forward and retract manual movement keys for each axis.
  • Factory programmable buttons for added options.
  • Logical grouping and separation of the machine function and manual operator keys.
  • Swing-arm mount can be optimally positioned for each operator, allowing for an unobstructed view of the mold area.

 

Mosaic Control Features

  • 15 Inch Diagonal Screen
  • TFT Flat Panel
  • Touch Screen (Analog, Resistive) Dual Intel Processors
  • Swing Arm Mount
  • IP65 Protection (against dirt and contaminants)

 

Mosaic Operator Screen Features

  • Screen layouts are clear, concise and easy to understand.
  • Direct Group Access Keys for quick machine setup.
  • Pop-up keyboards for data and text entry.
  • Drop down selection boxes for choosing items from a list. Lighted On/Off buttons.
  • Choice of Language and Units of Measurement.

 

Mosaic Control Screen Displays

 

Intuitive Operation Touch Screens

02intuitive-screens

  • Group Access Keys on the left margin
  • Special Function Keys on the right margin
  • Message Bar at top of screen displays the active alarm text or the current menu if no alarm exists
  • Status Bar at screen bottom provides a quick glance at the current status of critical machine parameters, including actual feedback from sensors, current cycle count and current logged-in user.

 

Setpoint Overview Screen

03overview-screen

  • Single screen for setting clamp, ejector, injection and extruder
  • Follows the configurations that are defined on the Primary Set Up tabs
  • Great for quick set-ups and adjustments
  • Improves operator set-up efficiency

 

Injection Set-Up Screens

10injection-set-up

  • Extruder functions
  • Injection setpoints
  • Pack & Hold setpoints
  • Sprue/Sled
  • Mold Gate options
  • Semi-Auto Purge options

 

Clamp Set-Up Screen

04clampsetup-screen

  • Tonnage
  • Mold Height
  • Open and Close positions
  • Ejector
  • Air Eject

 

Configurable I/O Screen

05configurable-screen

  • Ultimate flexibility for signal interfaces
  • Eight 24 Volt DC Input or Output signals
  • Signals are configured to Machine Cycle Status
  • 41 Output Cycle States and 14 Input Permissions
  • Configurable Pulse Timers for Inputs

 

Process Monitor Trend Graphics

06trend-graphics

  • Monitors trends on-line using trend graphics
  • Select from any on of the monitored variables (over 50 to select from)

 

Process Monitoring Screens

07process-monitoring

  • Track your process for consistency
  • High resolution times and position feedback
  • Selectable Alarm Bands
  • Choose up to 16 parameters from a list of over 50

 

Enhanced Process Graphics

08enhanced-process-graphics

  • Ability to display one or two graphs
  • Enables comparison to stored reference points
  • Easy to use Cursor Control and Zoom Control
  • Adjustable “Y” scaling

 

Graphical Injection Set-Up

09graphical-injection

  • Up to 10 segments of Injection Velocity
  • Transfer each segment on Position, Volume, Pressure or Time
  • Up to 10 Pack/Hold Pressure/Time/Velocity steps
  • Display either Hydraulic or Melt pressure
  • Graphic display of Pressure and Velocity actual values

Downloads

Product Quote