Maxima G


Driving Efficiency & Repeatability


Description

Like the Maxima Servo, Maxima G Servo offers reliability, precision, versatility, user-friendliness and energy-savings, but at higher tonnages. Starting at 1100 and going all the way up to 6600 tons, the all-electric machine provides up to 60% energy savings over similar machines, with a reduction in molding costs, heat load on the factory floor and maintenance costs. This high-value injection molding machine combines the advantage of a precise and accurate toggle mechanism with advanced user friendly-controls.

Engineered for excellence, Maxima G Servo features high-temperature stability, a twin cylinder injection unit, standard barrel swivel and precise linear guideways. Its servo motor design provides improved repeatability and reduced energy consumption, and low operating noise.

The servo system only delivers flow as it is needed, preventing unnecessary generation of heat and significantly reduces oil cooling requirements. The life of seals and hydraulic components are increased, oil life is enhanced, and radiated heat load on the factory is reduced.

maxima-g-servo

Specification

Models

US Standard

Maxima G Servo
Model/Tonnage
Maximum
Mold Weight
Clamp
Stroke
Max.
Daylight
Min. Mold
Thickness
Platen
Size
Tie Rod
Clearance
lb in in in in in
1100 44,620 74.8 94.5 19.7 78.7 x 63.2 61 x 47.2
1300 55,500 86.6 110.2 23.6 86.6 x 70.1 65.7 x 52.4
1500 55,500 86.6 110.2 23.6 86.6 x 70.1 65 x 51.6
1800 78,925 104.3 129.9 26.5 94.5 x 77.5 72.2 x 55.3
2000 78,925 104.3 129.9 26.5 94.5 x 77.5 72.2 x 55.3
2300 101,675 118.1 145.7 27.6 102.4 x 86.6 79.3 x 63.6
2600 101,675 118.1 145.7 27.6 102.4 x 86.6 79.3 x 63.6
3000 101,720 116.1 145.7 29.5 115.0 x 96.5 84.0 x 66.9
3300 101,720 116.1 145.7 29.5 115.0 x 96.5 84.0 x 66.9
4000 118,000 133.8 165.4 31.5 122 x 106.3 90.5 x 74.8
4400 118,000 133.8 165.4 31.5 122 x 106.3 90.5 x 74.8

 

Metric

Maxima G Servo
Model/Tonnage
Maximum
Mold Weight
Clamp
Stroke
Max.
Daylight
Min. Mold
Thickness
Platen
Size
Tie Rod
Clearance
kg mm mm mm mm mm
1100 20,240 1,900 2,400 500 2,000 x 1,605 1,550 x 1,200
1300 25,175 2,200 2,800 600 2,200 x 1,780 1,670 x 1,330
1500 25,175 2,200 2,800 600 2,200 x 1,780 1,650 x 1,310
1800 35,800 2,650 3,300 650 2,400 x 1,970 1,835 x 1,405
2000 35,800 2,650 3,300 650 2,400 x 1,970 1,835 x 1,405
2300 46,120 3,000 3,700 700 2,600 x 2,200 2,015 x 1,615
2600 46,120 3,000 3,700 700 2,600 x 2,200 2,015 x 1,615
3000 46,140 2,950 3,700 750 2,920 x 2,450 2,135 x 1,700
3300 46,140 2,950 3,700 750 2,920 x 2,450 2,135 x 1,700
4000 53,525 3,400 4,200 800 3,100 x 2,700 2,300 x 1,900
4400 53,525 3,400 4,200 800 3,100 x 2,700 2,300 x 1,900

Clamp

Checked In Clamp Tonnage

  • Single zero leak clamp cylinder design allows clamp tonnage to be checked in. The overall efficiency of the machine is significantly improved since zero energy is used to maintain clamp tonnage during machine operation.

Injection

Consistency and Reliability

  • The closed-loop control considerably improves the cycle consistency and repeatability compared to a conventional hydraulic injection molding machine.

Controls

Precision Control Technology For All Applications
The MOSAIC Control is the high- performance control system that controls and communicates all machine functions and related parts producing processes. MOSAIC Control provides improved reliability, performance, and user- friendliness to keep your process in control.

  • Individual forward and retract manual movement keys for each axis.
  • Factory programmable buttons for added options.
  • Logical grouping and separation of the machine function and manual operator keys.
  • Swing-arm mount can be optimally positioned for each operator, allowing for an unobstructed view of the mold area.

 

Mosaic Control Features

  • 15 Inch Diagonal Screen
  • TFT Flat Panel
  • Touch Screen (Analog, Resistive) Dual Intel Processors
  • Swing Arm Mount
  • IP65 Protection (against dirt and contaminants)

 

Mosaic Operator Screen Features

  • Screen layouts are clear, concise and easy to understand.
  • Direct Group Access Keys for quick machine setup.
  • Pop-up keyboards for data and text entry.
  • Drop down selection boxes for choosing items from a list. Lighted On/Off buttons.
  • Choice of Language and Units of Measurement.

 

Mosaic Control Screen Displays

 

Intuitive Operation Touch Screens

02intuitive-screens

  • Group Access Keys on the left margin
  • Special Function Keys on the right margin
  • Message Bar at top of screen displays the active alarm text or the current menu if no alarm exists
  • Status Bar at screen bottom provides a quick glance at the current status of critical machine parameters, including actual feedback from sensors, current cycle count and current logged-in user.

 

Setpoint Overview Screen

03overview-screen

  • Single screen for setting clamp, ejector, injection and extruder
  • Follows the configurations that are defined on the Primary Set Up tabs
  • Great for quick set-ups and adjustments
  • Improves operator set-up efficiency

 

Injection Set-Up Screens

10injection-set-up

  • Extruder functions
  • Injection setpoints
  • Pack & Hold setpoints
  • Sprue/Sled
  • Mold Gate options
  • Semi-Auto Purge options

 

Clamp Set-Up Screen

04clampsetup-screen

  • Tonnage
  • Mold Height
  • Open and Close positions
  • Ejector
  • Air Eject

 

Configurable I/O Screen

05configurable-screen

  • Ultimate flexibility for signal interfaces
  • Eight 24 Volt DC Input or Output signals
  • Signals are configured to Machine Cycle Status
  • 41 Output Cycle States and 14 Input Permissions
  • Configurable Pulse Timers for Inputs

 

Process Monitor Trend Graphics

06trend-graphics

  • Monitors trends on-line using trend graphics
  • Select from any on of the monitored variables (over 50 to select from)

 

Process Monitoring Screens

07process-monitoring

  • Track your process for consistency
  • High resolution times and position feedback
  • Selectable Alarm Bands
  • Choose up to 16 parameters from a list of over 50

 

Enhanced Process Graphics

08enhanced-process-graphics

  • Ability to display one or two graphs
  • Enables comparison to stored reference points
  • Easy to use Cursor Control and Zoom Control
  • Adjustable “Y” scaling

 

Graphical Injection Set-Up

09graphical-injection

  • Up to 10 segments of Injection Velocity
  • Transfer each segment on Position, Volume, Pressure or Time
  • Up to 10 Pack/Hold Pressure/Time/Velocity steps
  • Display either Hydraulic or Melt pressure
  • Graphic display of Pressure and Velocity actual values

Video

Itm

Interactive Technical Manual

Give your maintenance staff the ability to keep equipment operating at peak performance and your personnel more efficient ways to troubleshoot.

  • Troubleshooting videos & flowcharts to speed problem solving
  • Interactive schematic
  • Traces hydraulic oil flow, pressure & return for each machine state
  • Combines hydraulic circuit with conventional bar chart
  • Animates circuit to show valve position
  • Cross references component, part location & part number
  • Displays hydraulic component data sheets

Access all critical information about your plant equipment faster and easier from a laptop, tablet or online.

  • Instructor videos giving insights on component operations
  • Hydraulic component part number identification to simplify parts ordering
  • Training aid for maintenance personnel
  • Electronic copy of machine manual & customer documentation
  • Overview video covers installation, preventative maintenance & control operation

Downloads

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