Q-Series



Description

Introducing the new Q-Series!

Milacron’s Q-Series is the latest globally available servo-hydraulic injection molding machine. With a tonnage range of 55 to 610 (500-5.500 KN), the Q-Series is built to perform in wide array of applications and configurations. Based on Milacron’s highly touted, reliable and in-demand Magna Toggle and F-Series machine lines, the Q-Series is a true culmination of high efficiency, consistency and globally engineered technology.

Q-Series has been designed to fit the high expectations of toggle performance while providing an extraordinary value.  Leveraging the use of a servo motors in combination with hydraulic components the Q-Series provides exceptional repeatability while offering up energy savings. The clamp kinematics provide enhanced velocities while delivering a smooth and accurate operation.  The clamp design provides for better tonnage linearity allowing minimum tonnage to go lower than previous toggle designs.  The servo motor and hydraulic systems combine to provide power when it is needed, using less power when it is not.  The eco-friendly design generates savings in electrical power consumption, cooling requirements, and lower maintenance cost.

The Q-Series was designed with your business in mind.  Protect your mold investment by using the mold guard technology and effortless operation of an accurate auto die height setup.  With three directions to remove parts and a smaller foot print than prior toggles, floor space can be optimized.  Enjoy the benefits of machines available for quick delivery.

Q-Series 260

 

 

 

 

 

 

 

 

 

 

Specification

models

US Standard

Q-Series Model/Tonnage Clamp Force Injection Size Range Clamp Stroke Max. Daylight Min. Mold Thickness Platen Size Tie Rod Clearance
US Tons oz in in in in in
55 56 2.2 – 6.0 11.0 24.8 5.9 19.69 x 19.10 12.7 x 12.2
90 90 3.5 – 11.8 12.2 28.0 5.9 24.02 x 22.24 15.9 x 14.1
125 123 5.8 – 13.1 15.0 35.4 5.9 27.16 X 25.4 18.9 x  17.1
170 168 8.4 – 22.8 18.1 41.7 7.9 30.7 X 29.1 21.6 X  20.0
200 202 8.4 – 22.8 19.7 43.3 7.9 31.8 X 30.3 22.6 x 20.6
260 258 12.8 – 36.2 21.7 49.6 7.9 36.2 X 32.3 25.9 X 22.0
315 314 18.4 – 54.0 25.6 55.1 9.8 38.97 X 37.0 27.9 X 25.9
400 393 30.4 – 76.9 28.3 59.8 11.8 44.0 X 40.7 31.8 X 28.5
500 505 30.4 – 76.9 33.5 65.7 13.8 49.0 X 47.2 34.4 X 32.6
610 617 46.5 – 105.4 36.2 71.7 15.7 52.4 X 51.2 39.3 X 35.4

Metric

Q-Series Model/Tonnage Clamp Force Injection Size Range Clamp Stroke Max. Daylight Min. Mold Thickness Platen Size Tie Rod Clearance
kN g mm mm mm mm mm
50 500 64 – 171 280 630 150 500 x 485 325 x 310
80 800 99 – 336 310 710 150 610 x 565 405 x 360
110 1100 165 – 374 380 900 150 690 x 645 480x 435
150 1500 239 – 646 460 1060 200 780 x 740 550 x 510
180 1800 239 – 646 500 1,100 200 810 x 770 575 x 525
230 2300 363 – 1,025 550 1,260 200 920 x 820 660 x 560
280 2800 523 – 1,530 650 1,400 250 990 x 940 710 x 660
350 3500 861- 2.179 720 1,520 300 1,120 x 1,035 810 x 725
450 4500 861- 2.179 850 1,640 350 1,245 x 1,200 875 x 830
500 5500 1,318 – 2,989 920 1,820 400 1,330 x 1,300 1,000 x 900

specs

clamp

The Q-Series provides high toggle machine performance with some of the best technical specifications available on servo controlled hydraulic toggle machines.   The new clamp design provides a faster smoother clamp operation with the reliability and consistency needed in a production environment.

  • Clamp travels on linear guides for smooth consistent performance.
  • Enhanced clamp design allows for evenly distributed of mold load
  • Grease free tie bars allowing for grease free mold area
  • Upgraded tie bar distance from prior designs
  • Improved Platen sizing from prior toggle designs.
  • New design allows for clamp to operate at a greater range of tonnages
  • Greater Mold weight capacity from prior designs
  • Reliable performance with minimum operating cost
  • Greater eject force from prior design.
  • Long eject stroke using SPI pattern knockout bar
  • Three way part removal

injection

New design on injection unit end provides minimized machine footprint

Twin Cylinder Injection Unit

  • Distributes the load equally across screw center line
  • Injection unit swivel for easy maintenance

controls

Endura Touch

endura-touch-clamp-settings-02      endura-touch-clamp-settings-01

  • Intelligent Mold safety monitoring through full clamp stroke
  • Fully programmable core operations though out machine cycle
  • Intelligent clamp Die Height setup
  • Configurable password protection of screen access for authorized personnel
  • Machine operations with lights out setup function
  • Easy access Maintenance menu
  • Export data to USB stick or Network drive
  • Automatic Purge setup
  • Control can be configured for 16 different language settings
  • Injection settings for stroke or Volume
  • Intuitive operations via 15” color touchscreen
  • No page more than two clicks away
  • Keypad for entering notes & information
  • Various interfaces (USB, RS232, Ethernet) for connecting external devices
  • Trend Data analysis and screens
  • Save statistical data, mold setups & screenshots to USB stick
  • Set point & actual values shown as absolute values
  • Plausibility check on values entered
  • Process monitoring with graphically displayed minimum, maximum & average values
  • Graphical display of 33 parameters for the last 150 cycles
  • Summary of last 3,000 alarms with date & time stamps
  • Display of last 3,000 setpoint-value changes (change log)
  • Internal memory for up to 200 mold data sets
  • Mold setup files interchangeable with similar machines.
  • Programmable I/O functions
  • Generate Automatic reports
  • High-speed communication protocol of Ethernet Powerlink
  • Self-diagnostic & excellent fault finding capability reduces down time
  • Machine functions are represented by graphic display
  • Closed loop microprocessor control
  • Configurable staging for all major axes
  • Process Mode screen: Setup Entire Process From One Page
  • On Screen Energy Monitor

Additional Info

 

Milacron ServTek and Milacron M-Powered bring you the industry’s most extensive line-up of services and tools to help you get the most from your plastics processing machinery. Period.

From price matched parts, machinery service and consultation, to reuilding/repurposing of older plastics machinery; Milacron ServTek provides you with the widest range of tools and resources required to improve your processes, and your bottom line.

M-Powered takes our entire suite of services delivered by our ServTek aftermarket brand to the next level of customer performance. M-Powered connects parts, service, rebuilds, retrofit and preventative maintenance service to our customers’ machines to provide a unified, stronger offering: optimized uptime. ServTek delivers performance. Now, with M-Powered, ServTek provides the competitive advantage.

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