Coming Soon!

2022 Processing Training Schedule

Course Title Date Time (EST)

Course Descriptions

Processing I, Control Utilization

This class is a comprehensive study of the control and control capabilities to teach machine setup and molding. Sessions include solutions for fill and packing related defects, velocity and pressure setup, alarm and fault menus, shot traces and SPC menus, and plastic materials and their processing behavior.

Course Outline

  • Control overview, setup & capabilities
  • Control operation, screens & diagnostics
  • Injection transfer mode options
  • Injection velocity control & filling
  • Shot traces, process monitoring & SPC
  • Process diagnostics & troubleshooting
  • Solutions to fill & packing related defects
  • Plastic materials & their characteristics

Hands-On Exercise 

Tasks include machine start up, short shot corrections and process diagnostic and troubleshooting exercises.

Recommended For

Staff involved in machine setup and operation
Production and Quality Assurance staff

Processing II, Process Optimization

This class is designed to “Improve the Process” by reducing cycle time and scrap rate. Sessions include machine setup and processing techniques, processing parameters relating to part quality to optimize each portion of the process and troubleshooting molded part defects.

Course Outline

  • Control overview, setup & capabilities
  • Setup and processing considerations
  • Cavity fill rate, transfer, pack & hold options
  • Shot size and cushion control
  • Evaluating shot traces, process monitoring & SPC
  • Temperature control and cooling rate
  • Tooling considerations
  • Process diagnostics and troubleshooting
  • Plastic materials & their characteristics

Hands-On Exercise
Tasks include process diagnostics and troubleshooting exercises.

Recommended For
Advanced staff involved in machine set up and operation
Head of Production and Quality Assurance staff
Application Technicians

Processing III,”Hands‐On” Process Utilization & Troubleshooting

This class is designed to enhance skills previously established in Processing I and/or II and further develop processing knowledge for the experienced personnel. Processing III seminars are designed to increases analytical ability for troubleshooting processing related part defects.

Course Outline

  • Review mold installation
  • Establish proper machine settings
  • Set up and optimize the molding process
  • Hydraulic, position and cavity transfer
  • Establishing gate freeze and melt flow
  • Troubleshoot molded part defects
  • Stress analysis – orientation

Hands‐On Exercise
A series of interactive learning exercises at the machine site so students can analyze, troubleshoot and utilize the machine control to correct the molding process.

Recommended For
Advanced staff involved in machine set up and operation
Head of Production and Quality Assurance staff
Application Technicians

Cost

The cost for each 2‐day session at our Batavia, OH plant is $1,200 per student. Custom on‐site classes are also available. Contact us for dates to meet your scheduling needs.

For more information on any of the training described above, please call 513‐536‐2265 or email [email protected]. Thank you for your interest in training services from Milacron.