Hydron

High performance delivered with low energy consumption

* This product is not available in Americas, Europe, Asia.

Overview

Description
Models
Clamp
Injection
Controls
Downloads

Description

Unique Prefill Cylinder Design

Fast Tonnage Built-up Time

Large Ram Diameter

Provides Uniform Force Distribution Across Platen
Provides Excellent Mould Squareness & Parallelism
Reduces Mould Wear

Generous Mould Space

Accommodates Large Moulds

Wide Skates for Platen Supports

Reduced Platen Deflection
Enganced Life of Tie-bars
Higher Mould Carrying Capacity

Closed Loop PID Temperature Control

Provides Precise Temperature Control
Excellent Process Control & Stability

Endura – II Advanced User-Friendly Control

Ergonomic Layout
High Speed Microprocessor
Direct Access Menu Keys
Graphical Presentation of Machine Features
Self Diagnostic & Fault Finding Capability
Parameter Entry in Absolute Value
Central Monitoring System
Statistical Process Control (SPC)

Twin Cylinder Injection Unit

Uniform Load Distribution Across Screw Center Line

Precise Linear Guideways

Frictionless Linear Bearing Guideways Improve The Injection Power & Cylinder Alignment

Servo Motor

Outstanding Energy Saving
Faster Response towards Hydraulic System
Excellent Shot Weight Consistency
Reduced Noise Level

Specification

models

Hydron Servo 100

Hydron Servo 150

Hydron Servo 200

Hydron Servo 250

Hydron Servo 350

Hydron Servo 450

clamp

Hollow Headless Ram with Mono Seal & No Piston Rings
Large Prefill Design for Fast Tonnage Build Up
Rapid Traverse Cylinders
Proportional Speed Control
Proportional Speed Control with 5 Stage Closing and 5 Stage Opening Speed
Adjustable Moving Platen Skates
Rigid Cast Platens with FEA
Adjustable Pressure Setting of Closing & Opening Stage
Adjustable 2 Stage Mould Safety Pressure & 1 Stage Speed
Position Based Ramping for Accurate Position Switching
Precise speed and pressure control
Linear Position Transducer for Accurate Clamp Position Control
Sensitive Mould Protection With Try Again Circuit
Stage Wise Actual Time Display
Insert Moulding Program
Actual Tonnage Display on Screen

injection

6 Stage Injection Velocity & 15 Stage Injection Pressure Profile
5 Stage Screw Speed & 5 Stage Back Pressure Control (Setting) through Screen
Digital Setting of Extruder RPM & Digital Read out of Actual RPM
Wide Choice of Injection Units with A’-A-B Screw/Barrel Combinations
Easy Injection Unit Swivelling
Switch Over from Fill to Pack Based on Position or Time
Linear Position Transducer for Accurate Injection Position Control
Injection Decompression Before / After Refilling or Both
Semi-Auto Purge, Cold Slug removal & Intrusion Moulding programs
Aluminium Chequered Plate below Purge Area
Sprue Break with Timer
Injection start, Suck-back & Melt Decompression – Delay Timer
Graphically Adjustable Alarm Bands for Injection Pressure
Sliding Hopper

controls

22 Parameter Monitoring for last 1000 cycles with Graphics
4” TFT Color Display with Alpha – Numeric Keypad
Actual Injection Speed & Pressure Graph Display
80 Mould Data Storage
Configurable Multilevel Password with Operator’s Name
Graphical Presentation of Hourly Production
Customized Setup Menu
High / Low Limit Display for Each Adjustable Parameter
I / 0 disgnosis – Analog & Digital
Timer precision in 0.01 second
Change Log Menu: logs last 100 Set Points Changes with Time & Date
Statistical Process Control (SPC) with Graphics
Process Mode: Functions with its Co-functions on a Single Key Press
Note pad & Maintenance Scheduling
Freely Programmable Smart Outputs
Overview Screen with Graphical Display of Machine Functions
Soft Keys for Fast Access of Select Menus
Auto shut down
Visual & Audible Alarm
1000 Alarm History with Date & Time log
Printer Interface with USB Port
Axis wise Graphical Cycle Time Analysis
Batch counter with option to turn off the motor.
Mould data / Process data / Change log saving to External USB device.

downloads

Hydron Servo Brochure (PDF , 1 MB )
Hydron Servo 2K Brochure (PDF , 2 MB )

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